Best Chop Saw For Metal

Cutting metal pipe, tubing, or flat stock with a chop saw is a pretty basic task, usually at 90 degrees with a 45-degree miter saw capability. A chop saw cuts through metal by dropping down from the top to the bottom after it’s been activated. Some people call them cutoff saws as well.

In addition to using abrasive blades, traditional chop saws generated sparks flying everywhere whenever they cut metal, which made the edges pretty rough. Cutting with a modern chop saw is faster, neater, and more precise than ever before.

A cold-cut blade gives it a faster, cleaner, and more accurate cut. so I advise you that you buy the best chop saw blade for metal. Check out the top chop saw models below.

Best Chop Saw For Metal in 2022

IMAGEPRODUCTDETAILSCHECK PRICE
Evolution S355CPSL-Metal Cutting Chop SawEvolution S355CPSL-Metal Cutting Chop SawWeight: ‎‎‎‎‎1 Pound
Brand: Evolution
Blade Length: 355 Millimeters
Power source: Corded Electric
Color: Silver
Makita LC1230-Metal Cutting SawMakita LC1230-Metal Cutting SawWeight: ‎42.5 Pounds
Brand: Makita
Blade Length: 12 Inches
Power source: Ac/dc
Color: Blue
PORTER-CABLE-Chop SawPORTER-CABLE-Chop SawWeight: ‎‎‎‎‎32 Pounds
Brand: PORTER-CABLE
Blade Length: 14 Inches
Power source: Corded Electric
Color: Black
DEWALT-Metal Cutting SawDEWALT-Metal Cutting SawWeight: ‎‎‎‎‎55 Pounds
Brand: DEWALT
Blade Length: 14 Inches
Power source: Corded
Color: Yellow and black
DEWALT Chop Saw-Quick ChangeDEWALT Chop Saw-Quick ChangeWeight: ‎‎‎‎‎44.9 Pounds
Brand: DEWALT
Blade Length: 14 Inches
Power source: Corded Electric
Color: Yellow
MK Morse CSM9NXTB-Metal Cutting Circular SawMK Morse CSM9NXTB-Metal Cutting Circular SawWeight: ‎‎‎‎‎33.8 Pounds
Brand: MK Morse
Blade Length: 9 Inches
Power source: Corded Electric
Color: Multi
Evolution Power-Tools EVOSAW380Evolution Power-Tools EVOSAW380Weight: ‎‎‎‎‎55 Pounds
Brand: Evolution Power Tools
Blade Length: 15 Inches
Power source: Corded Electric
Color: Blue
Evolution Power Tools RAGE4Evolution Power Tools RAGE4Weight: ‎‎‎‎‎19 Pounds
Brand: Evolution
Blade Length: 4 Inches
Power source: Corded Electric
Color: Orange

1. Evolution S355CPSL-Metal Cutting Chop Saw

Best Chop Saw For Metal
  • Weight: ‎‎‎‎‎1 Pound
  • Brand: Evolution
  • Blade Length: 355 Millimeters
  • Power source: Corded Electric
  • Color: Silver

With a carbide-tipped blade that outperforms abrasive blades, the Evolution S355CPSL is the younger brother of the Evolution S380CPS. The S380CPS saw has a solid cast aluminum base, while this saw has a stamped steel base.

This is the best metal chop saw for sale. Unlike the S380CPS, it does not have the chip collection tray or 45-degree locking pin of the S380CPS. It does however have a chip deflector that helps control the spread of metal chips.

Being less expensive than the S380CPS means it is a great option for buyers looking for a home on a more budget-friendly budget. In addition to its excellent features like a square thread clamp with quick release and easy blade changes, it also has a few disadvantages. Additionally, this cold-cut chop saw is one of the cheapest on the market, giving it an impressive return on investment. 

This machine allows you to cut metal squarely and cleanly with a 14″ chop saw. Because the blades have carbide tips, there are fewer sparks and the metal does not have to be cooled after cutting.

This combination at a not-too-significant price difference from an abrasive blade chop saw makes it an option worth considering. For hobbyists, this is an affordable, high-quality chop saw.

Product Features:

  • PORTABLE AND TOUGH – The S355CPSL is a powerhouse with a 15-Amp motor and a lighter, pressed steel base. It’s strong, but it’s also portable.
  • ABRASIVE-FREE, DRY CUT, COOL TO THE TOUCH OPENING AND BURR-FREE CUTTING – A premium, tungsten carbide-tipped blade ensures superior dry cutting performance compared to conventional abrasives.
  • Make angles cuts with ease with the 0-45° MITER SAW. With a cast steel vise and fence and a quick-release mechanism, the workpiece is clamped quickly, safely, and accurately.
  • We offer a range of saw blades for every material for your S355CPSL, from mild steel, aluminum, and stainless steel to thin steel and titanium.
  • OUR INDUSTRY-LEADING 3-YEAR WARRANTY AND FRIENDLY CUSTOMER SERVICE – We stand behind our heavy-duty metal cutting saw with our industry-leading 3-year warranty.

2. Makita LC1230-Metal Cutting Saw

Best Chop Saw For Metal
  • Weight: ‎42.5 Pounds
  • Brand: Makita
  • Blade Length: 12 Inches
  • Power source: Ac/dc
  • Color: Blue

Makita’s LC1230 cold-cut chop saw produces a better cut with fewer burrs than saws with abrasive blades. This Makita model has a 12-inch blade, which is also less expensive than 14-inch blades.

It is best suited to cut needs that do not exceed four-and-a-half inches at 90 degrees. Considering the maximum cutting diameter at 45 degrees is only 3-1/2 inches, you’d be better off upgrading to a 14-inch blade chop saw instead.

Its build quality is the most striking feature of this machine. It consists of solid cast aluminum for its base, and solid steel for the vise, ensuring that everything is firmly held in place.

In addition to the wheel’s fast spin, the clamp-release system makes it extremely convenient to use. One of the nice features is how easily the blade can be adjusted. A few seconds are all it takes to change it from 45 to 90 degrees and lock it in place.

A chip collection tray and an easy blade change are two other cool features. Despite the relatively poor chip tray, we have not seen a machine with an amazing chip tray. If you’re looking for a chop saw that’s solid, affordable, offers fast, smooth cuts, as well as cool to the touch metal, but don’t plan on cutting more than 4-1/2″ at 90 degrees or 3-1/2″ at 45 degrees, then this is the right tool for you.

Product Features:

  • An abrasive wheel is only good for 10x as long as a carbide-tipped blade; it cuts cleanly, accurately, and virtually free of burrs
  • Material retention and repeated cutoffs made quick and easy with a quick-release vise
  • For users’ convenience, there is a lock-off button
  • A miter-cutting fence that can be adjusted from 0-45° with a quick-release lock
  • Blade changes are easy with the shaft lock

3. PORTER-CABLE-Chop Saw

Best Chop Saw For Metal
  • Weight: ‎‎‎‎‎32 Pounds
  • Brand: PORTER-CABLE
  • Blade Length: 14 Inches
  • Power source: Corded Electric
  • Color: Black

Among our list of chop saws, this Porter-Cable saw is the cheapest. I think this is a great value for money saw that makes decent cuts and is not overly complicated. Below we’ve outlined a few disadvantages of the cheaper models. There are a lot of sparks created when you use this abrasive chop saw and it cuts much slower than a cold cut saw since it has a 15 Amp, 3,800 RPM motor.

Sparks are deflected by the deflector, but it’ll cover your workspace with sparks, so make sure there are no flammable items nearby. It is made of metal, which is a bit sturdy, but it will move around and is not made to withstand the stresses of cast aluminum saws.

If you don’t want to use the blade that comes with it, you should pick up a 14″ Dewalt abrasive blade instead. Furthermore, this saw isn’t the most accurate on the market, but if precision isn’t necessary, it’s fine. It is likely that you will need to use the Allen key provided at the bottom of the saw to adjust the fence to true 90 degrees.

To summarize, you get a relatively inexpensive chop saw that gives you good, square cuts. An Allen key can be used to quickly adjust the cutting angle up to 45 degrees with this tool.

A spindle lock enables easy blade changes, while a quick-release clamp makes cutting faster. A chop saw is a basic tool that can quickly and easily make square cuts in thin metal tubing and pipes. It’s not faultless, but it’s not a major problem either.

Product Features:

  • Powered by a 15 Amp motor with 3,800 RPM, the chop saw is durable and powerful
  • Metal chop saws feature a quick-release material clamp that makes cutting and removing material simple
  • Metal cutting saws include miter adjustments that allow them to cut up to 45-degree angles
  • Safety and clarity of sight are provided by the spark deflector
  • Stability is provided by the heavy-duty steel base
  • Blades can be changed easily with the spindle lock

4. DEWALT-Metal Cutting Saw

Best Chop Saw For Metal
  • Weight: ‎‎‎‎‎55 Pounds
  • Brand: DEWALT
  • Blade Length: 14 Inches
  • Power source: Corded
  • Color: Yellow and black

One of the most popular saws on the market and one of Dewalt’s most popular products is its cold-cut chop saw. This is the best chop saw for metal and wood. The price is probably the biggest problem with this saw, but otherwise, it’s a pretty good saw.

Does this chop saw really deserve its high price tag as being one of the most expensive on the market? It offers fast cuts, cool to the touch, and has relatively few burrs since it uses carbide-tipped blades. A 5-3/32″ round cutter with a 90-degree cutting angle makes it a bit more powerful than other chop saws in its class.

Another feature that stands out is the ergonomic handle. There are some features that could have made it more robust and solid. Stamped steel is not a strong base like solid cast aluminum, but the base is quite sturdy nonetheless.

While Makita and Evolution offer metal blade guards, the blade guard on this model is plastic. Although it holds fairly well, it can easily move out of the square if you over-tighten it.

A quick-release function is also provided for the angle adjustment, although the locking pin does not exist. There are definitely better products out there that are cheaper, and this one is much better than any abrasive chop saw. Nonetheless, it isn’t a great product for the price.

Product Features:

  • Having multiple cutting blades on the same saw allows it to cut a wide variety of materials, including ferrous and non-ferrous metals.
  • When a metal chop saw is equipped with a carbide-tipped blade, the depth-of-cut remains constant over the life of the blade.
  • It cuts angle iron two inches by two inches by 1/4 inch four times faster than chop saws and eight times faster than portable bands saws
  • An abrasive wheel cuts with a higher cost per cut than a 14-inch, 66-tooth carbide-tipped blade
  • Cutting with carbide teeth produces fast, precise, and virtually burr-free results, minimizing the need for grinding and providing cool-to-the-touch results.

5. DEWALT Chop Saw-Quick Change

Best Chop Saw For Metal
  • Weight: ‎‎‎‎‎44.9 Pounds
  • Brand: DEWALT
  • Blade Length: 14 Inches
  • Power source: Corded Electric
  • Color: Yellow

The DeWalt showed a lot of promise, like how it was the smoothest cutter of the test, in spite of not being the fastest. It was relentless work through the steel until we reached the offcut. Furthermore, the only saw on our list that doesn’t require tools to change the blade was this one. 

The vertical spring behind the head of the saw we liked as well. The horizontal spring on the other saws provided more of a jerky return than the vertical spring on this one. 

Product Features:

  • The chop saw’s powerful 15 amp/5.5 HP motor offers greater performance and durability due to its greater overload capacity.
  • A keyless blade change system makes it easier for users to change wheels on the metal chop saw without the need for a wrench, so the tool is more productive
  • Fast, accurate angle cuts can be made at any angle with QUICK-FENCE of the metal cutting saw. The fence can be adjusted to 45 degrees without using a wrench
  • It is possible to clamp a variety of materials quickly and efficiently with the Quick-Lock vise
  • The handle is ergonomically designed to reduce fatigue and increase productivity, providing a more comfortable hand position
  • Without a chain, the saw’s head can be safely locked in its carrying position with the help of a heavy-duty pin

6. MK Morse CSM9NXTB-Metal Cutting Circular Saw

Best Chop Saw For Metal
  • Weight: ‎‎‎‎‎33.8 Pounds
  • Brand: MK Morse
  • Blade Length: 9 Inches
  • Power source: Corded Electric
  • Color: Multi

With its LED guide light and 11-amp motor, the MK Morse CSM9NXTB portable circular saw produces a tremendous amount of cutting power for such a small saw. Likewise, it can cut bevels to 0-45 degrees, something not all of the other models on this list can do. This is the best chop saw for metal 2022.

Reviewers say that compared to some of the more expensive models listed here, this saw’s chip tray performs better because it produces minimal sparks, heat, or burrs. It’s important to have a comfortable handle on a circular saw, and the MK Morse delivers that with a well-designed, ergonomically shaped handle that prevents user fatigue allowing you to cut for longer periods of time.

Product Features:

  • CIRCULAR SAW 9″ NXT

7. Evolution Power-Tools EVOSAW380 

Best Chop Saw For Metal
  • Weight: ‎‎‎‎‎55 Pounds
  • Brand: Evolution Power Tools
  • Blade Length: 15 Inches
  • Power source: Corded Electric
  • Color: Blue

A 15-inch blade, 15-amp motor, and high-torque gearbox are included in the Evolution EVOSAW380. It can cut through a variety of metals. In addition to remaining cool and producing few sparks, it operates without any coolant. Although the Evolution is lighter due to its aluminum base, it is less sturdy or strong than some of the other models on this list.

A chip tray is included with this pick, but it is not effective. The fence clamp does not have a quick-release mechanism. Hex wrenches must be used to adjust the wheels (included in the box). This takes several minutes of finicky effort instead of just a few seconds.

This model is our pick as the best metal chop saw for the money because of its low cost and beneficial features, as well as its power. A complex clamp mechanism and aluminum base prevent it from appearing higher on the list.

Product Features:

  • Designed for dry cutting of metal; it doesn’t require cooling and produces minimal heat or sparks
  • With a high torque gearbox, the 1800 watt motor reduces motor load and maximizes cutting performance on steel
  • An industrial metal cutting base made from cast aluminum
  • Cutting speed is faster and the blade life is longer than abrasive saws; average 1000 cuts in mild steel 2″ x 2″
  • The cold cut saw leaves a workable finish without scorching the metal or creating burrs
  • Contains a 14″ cutting blade made of mild steel

8. Evolution Power Tools RAGE4-TCT Multipurpose Cutting Chop Saw

Best Chop Saw For Metal
  • Weight: ‎‎‎‎‎19 Pounds
  • Brand: Evolution
  • Blade Length: 4 Inches
  • Power source: Corded Electric
  • Color: Orange

Those on a tight budget will find the Evolution RAGE4 to be a reasonable choice. Powered by a 10-amp motor, the blade measures 714 inches long. Despite being a lot lighter and more portable than most other models, the RAGE4 has a limited range of uses. A larger blade will likely appeal to most buyers.

For those with limited workspace, it is a good choice since it is less expensive than nearly all other models. Plastic, wood, aluminum, and other metals can also be cut with this tool without changing the blade, and it produces very few sparks when cutting metal, so it’s both safe and effective.

Product Featurs:

  • There was virtually no sparking, and no coolant was needed
  • Using this tool is easier than using a hacksaw
  • Portability and compactness
  • Construction of the highest quality
  • Steel can be cut without generating heat

Buyer Guide

When working with metal tubes or metal strips, a metal chop saw is used to saw them through. They can also be used for metal sculptures and can be used for home improvement projects, as well as for construction. A cold cut saw’s blades cut slowly, and it is imperative that the blade is powered with a powerful motor in order to maintain the speed without cutting out.

The saw, the table, and the base can also be damaged if they vibrate too much. Additionally, ensure you choose a saw with the right safety features for your needs by considering the features it offers.

Measurement

The Cutting depth and length of a chop saw are determined by the size of the blade. The size of the saw you need will depend on how you intend to use it and ranges from less than 9 inches to 15 inches. Commercial owners will want a 15-inch blade to handle even the toughest materials. A 12-inch blade should suffice for home use.

Fastness

Metal cutting doesn’t require a fast cutting speed. You will benefit more from a low and consistent speed. It also prevents sparks and burrs from forming during cutting. Sparks can be terrifying when they are close to your face, and burrs are difficult to clean and can clog the saw machinery. To prevent fire, you need to keep your workspace free of debris and clean.

Strength

When it comes to a metal chop saw, you do not want a high cutting speed like you would with a wood saw. If you cut through challenging material with a low-powered saw, you will notice that its speed slows down.

Regular use may result in the motor burning out and the device cutting out. Consider machines that are powerful enough to cut anything, but can maintain slower speeds.

Having Beveled Cuts

If you have to join or connect more than one piece of metal pipe or tube, beveled cuts are your best bet. The cross joints are easier to create when welding and provide a stronger joint at the same time. Metal chop saws cannot be used for beveled cutting, so if this is a requirement for your work, be sure to select one with angled cutting capabilities.

Adaptability

Some owners find portability to be important. If you frequently travel between sites, you will need a chop saw that can easily be moved from one to another without compromising on quality. On the other hand, if you perform all your metal cutting in one location, portability is not an issue.

 

Leave a Comment